Manual loading line for non-autoclave foamed concrete blocks?€™ production with sand as a filling agent (capacity 10 m3 per shift)
1. Water meter
2. RSG -1000
3. Vibration screen
4. Compressor
5. Moulds FM-1,47 ??3
6. RK-3 Cutting set
7. Storage area for finished product
#
|
Item
|
Q-ty
|
1
|
VG-1 Vibration screen
|
1
|
2
|
Water meter DV-1700
|
1
|
3
|
Water pump 17 m3/h
|
1
|
Mixing sector
|
3
|
RSG
-1000 Mixer for foamed concrete (with embedded semi-automatic foam generator)
|
1
|
4
|
Compressor (capacity of 500
l/min)
|
1
|
Thermal treatment sector
Thermal treatment cases are made by customer according to
the project
|
Moulding sector
|
Sawing sector
|
1
|
Cutting
machine «RK-3» for sawing mass concrete on blocks of definite size
|
1
|
2
|
Mould
for foam concrete filling (V – 1,47 ??3)
|
7
|
Additional
services
|
1
|
Visit of our technologist for equipment adjustment, proportioning,
development of processing methods for make-up of foam concrete using raw
materials of the Customer, and also staff training
|
By agreement
|
Necessary
area of production required 250-300 m2.
Temperature
indoor min +15+200??
Electric
power required 15-20 kW/hr
Water
supply required.
Staff required – 3 persons, technologist/supervisor –
1 person.
List of additional
equipment and materials for non-autoclave foamed concrete production
|
#
|
Item
|
Q-ty
|
Special
vehicles
|
1
|
Automated forklift
|
1
|
Additional
equipment
|
3
|
Stocking hydraulic carts
|
1
|
4
|
Household equipment, tools
|
|
Other
|
Consumption
per month (25 work.days)
|
5
|
Pallets for blocks stacking (reusable), pcs.
|
250
|
6
|
Machine for strapping with polypropylene type, 2pcs.
|
---
|
7
|
Polypropylene string, m
|
3500
|
8
|
Wrap tape, m
|
7500
|
Material consumption.*
Mark by average density
|
D 600
|
D 800
|
Material
consumption
|
Cement, t
|
1 m3
|
0,35
|
0,4
|
Shift
|
3,5
|
4
|
Sand, t
|
1 m3
|
0,2
|
0,35
|
Shift
|
2
|
3,5
|
Foaming agent, l
|
1 m3
|
0,8
|
0,7
|
Shift
|
8
|
7
|
* Mixes can be corrected in view of the
Customer’s raw materials’ peculiar properties.
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