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Catalogue
Equipment for manufacturing of foamed concrete
.pdf 44 mb

 

Set of equipment (capacity 20 m3 per shift)

 
Manual loading line for polystyrene concrete and foamed concrete blocks’ production
(capacity 20m3 per shift)

 


 

1. Steam generator    
2. Dryer for EPS granules
3. PND-500 Automatic Pre-Expander (EPS Machine)
4. Ageing bunkers
5. Pneumatic system
6. Volumetric batcher of polystyrene granules
7. Water meter  
8. RS-1000 Mixer
9. Moulds  FM-1,47 m3
10. RK-3 Cutting set
11. Storage area for finished product


  

#

Item

Q-ty

 

Sector of storage, preparation and  feeding of raw materials

 

1

DV-1700 Water meter

1

2

Water pump 17 m3/h

1

 

Sector of EPS foaming

 

1

PND-500 Pre-Expander

1

2

PGES-50 Steam generator

1

3

Dryer for EPS granules

1

4

Ageing bunker for EPS granules 40 m3 (it is possible to provide schemes for individual processing)

2

5

Pneumatic system*

1

 

List of equipment:

 

 

Air fans

 

 

Pipeline

 

 

Gates

 

 

Plugs, adapters

 

 

Mixing sector

 

1

Volumetric batcher of polystyrene granules 1 m3

1

2

RS-1000 mixer of polystyrene concrete  (with embedded  gerotor pump)

1

 

Thermal treatment sector

Thermal treatment cases are made by customer according to the project

 

 

Sector of polystyrene concrete mass sawing

 

 1 

RK-3 Cutting set for sawing of mass on blocks of definite sizes + mass gripper 

 1

2

Mould for concrete filling (V – 1,47 m3) (it is possible to provide schemes for individual processing)*

14

* Final cost is determined after the stage of design in view of a placement.  

 

Area of production site required min - ???‚ 300 m2

Temperature indoor min +15, +200 ??

Electric power required 30-50* kW/hr

Water supply required.

Staff required – 4 persons, technologist/supervisor – 1 person.

 

 

 

Additional services

 

1

Visit of our technologist for equipment adjustment,   proportioning, development of processing methods for make-up of polystyrene concrete and foam concrete using raw materials of the Customer, and also staff training

By agreement

 

List of additional equipment and  materials for  polystyrene concrete blocks’ production 

 

#

Item

Q-ty

Special vehicles

 1 

Automated forklift  (2-3tons)           

1

Additional equipment

2

Balanced ventilation system

1

3

Stocking hydraulic carts

1

4

Household equipment, tools

 

Other

Consumption per month (25 work. days)

5

Pallets for blocks stacking (reusable), pcs.

500

6

Machine for strapping with polypropylene type, 1 pc.

---

7

Polypropylene string, m

7000

8

Wrap tape, m

15000

 

Material consumption (polystyrene concrete).* 

Mark by average density

D 200

D 300

D 400

D 500

Material consumption

Cement, t

1 m3

0,2

0,25

0,35

0,4

 Shift

4

5

7

8

Polystyrene granules, m3

1 m3

1

1

1

1

Shift

20

20

20

20

Admixture, kg

1 m3

0,6

0,5

0,4

0,3

Shift

12

10

8

6

 

Material consumption (foamed concrete).*

Mark by average density

D 450

D 500

 

Material consumption

Cement, t

1 m3

0,43

0,45

Shift

17,2

18

Foaming agent, kg

1 m3

0,9

0,8

Shift

36

32

* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.


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