Set of equipment (capacity 10 m3 per shift)
Manual loading line for polystyrene concrete and foamed concrete blocks’ production
(capacity 10 m3 per shift)
1. PGES-50 Steam generator
2. Dryer for polystyrene granules
3. PND-500 Pre-Expander
4. Ageing bunkers
5. Pneumatic system
6. Volumetric batcher of polystyrene granules
7. Water meter
8. RS -1000 Mixer
9. FM-1,47 m3 Moulds
10. RK-3 Cutting set
11. Storage area for finished product
#
|
Item
|
Q-ty
|
1
|
DV- 1700 Water meter
|
1
|
2
|
Water pump 17 m3/h
|
1
|
Sector of EPS foaming
|
1
|
PND-500 Pre-Expander
|
1
|
2
|
PGES-50 Steam generator
|
1
|
3
|
Dryer for EPS granules
|
1
|
4
|
Ageing bunker for EPS granules 40 m3 (it is possible
to provide schemes for individual processing)
|
2
|
5
|
Pneumatic system*
|
1
|
|
List
of equipment:
|
|
|
Air fans
|
|
|
Pipeline
|
|
|
Gates
|
|
|
Plugs, adapters
|
|
Mixing sector
|
1
|
Volumetric batcher of EPS granules 1 m3
|
1
|
2
|
RS-1000
mixer of polystyrene concrete (with embedded gerotor pump)
|
1
|
Thermal treatment
sector
Thermal treatment cases are made
by customer according to the project
|
Sawing sector
|
1
|
RK-3 Cutting machine for sawing mass concrete on blocks of definite
size + grip for mass
|
1
|
2
|
Mould for massive filling (V – 1,47 m3) *(it is possible to provide
schemes for individual processing)
|
7
|
* Final cost is determined after the stage of design
in view of a placement
Area of production
site required min 300 m2
Temperature indoor
min +15, +200 ??
Electric power
required 30-50* kW/hr
Water supply
required.
Staff required – 4
persons, technologist/supervisor – 1 person.
Additional services
|
1
|
Visit of our technologist for equipment adjustment, proportioning,
development of processing methods for make-up of polystyrene concrete and
foam concrete using raw materials of the Customer, and also staff training
|
By agreement
|
List of additional equipment and materials for polystyrene concrete
blocks’ production
|
#
|
Item
|
Q-ty
|
Special vehicles
|
1
|
Automated
forklift (2-3tons)
|
1
|
Additional equipment
|
2
|
Balanced
ventilation system
|
1
|
3
|
Stocking
hydraulic carts
|
1
|
4
|
Household
equipment, tools
|
|
Other
|
Consumption per month
(25 work. days)
|
5
|
Pallets
for blocks stacking (reusable), pcs.
|
500
|
6
|
Machine
for strapping with polypropylene type, 1 pc.
|
---
|
7
|
Polypropylene
string,
m
|
7000
|
8
|
Wrap
tape,
m
|
15000
|
Material consumption (polystyrene concrete).*
Mark by average
density
|
D 200
|
D 300
|
D 400
|
D 500
|
Material consumption
|
Cement, t
|
1 m3
|
0,2
|
0,25
|
0,35
|
0,4
|
Shift
|
4
|
5
|
7
|
8
|
EPS granules, m3
|
1 m3
|
1
|
1
|
1
|
1
|
Shift
|
20
|
20
|
20
|
20
|
Admixture, kg
|
1 m3
|
0,6
|
0,5
|
0,4
|
0,3
|
Shift
|
12
|
10
|
8
|
6
|
Material consumption (foamed concrete).*
Mark by average
density
|
D 450
|
D 500
|
Material consumption.
|
Cement, t
|
1 m3
|
0,43
|
0,45
|
Shift
|
17,2
|
18
|
Foaming agent, kg
|
1 m3
|
0,9
|
0,8
|
Shift
|
36
|
32
|
* Mixes can be corrected in view of the Customer’s raw materials’ peculiar properties.
все оборудование