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Equipment for manufacturing of foamed concrete
.pdf 44 mb

 

AUTOMATIC CUTTING COMPLEX АRK-004 (2G)

 

 

Efficiency, m3 up to 100 m3 / shift (depending on block sizes)
Weight, kg 2500 kg
Power consumption, кW 24.25 Kw/h
Voltage, V 380
Diameter of wheels of the vertical sawing module 584 mm
Diameter of wheels of the horizont sawing module 680 mm
Operating pressure in the hydraulic tensioning mechanism 20 kg/cm2
Power consumption of band-saw drives 5.5 / 2 x 7.5 kW
Power consumption of lifting/lowering and movement drives 4 x 0.75 kW
Attendants 1 people
Overall dimensions, mm 11150*2672*2938 mm


Our company’s professionals have designed the Automated Cutting Machine ARK-004 (2G) for aerated, foam or polystyrene concrete blocks and other materials. The machine throughput is up to 100 cu. m per shift. It is made up of two independent modules for vertical and horizontal cutting and equipped with PLCs, can be operated in the automatic or manual modes, and the changeover is fast. Cutting precision is ±1 mm.
 

The machine can be easily integrate into any existing production lines and allows producing items with ideal geometrical form in accordance with state standard requirements. The machine provides the possibility to cut blocks of various dimensions, of both autoclaved and non-autoclaved curing.

 


BRIEF DESCRIPTION OF TECHNOLOGICAL PROCESS

 

After the massif  has gained the required strength, the mould containing the massif  is transferred to the cutting complex on the railway. After mould dismantling, the mould base and the massif are transferred to the cutting section. The free walls are then mantled onto a free base, which is on the adjacent railway.

The mantled mould is sent to the pouring section. The massif  is cut into blocks of pre-set dimensions with АRК-004 (2G) cutting unit. At the cutting section, there are two separate consecutive modules for vertical and horizontal cutting of the massif. The mould base is held fixed with a gripple at the vertical module, while the operator launches the vertical module.  Moving along the guides, the module cuts the massif in a vertical plane and trims it on both ends.  After vertical cutting, the mould base with the massif  is transferred to the horizontal module area, is held fixed with a gripple, after which it is cut in a horizontal plane into the blocks of pre-set dimensions, as well as the bottom layer and the top are cut away. Sawing of the massif in the horizontal plane is carried out during the forward and return movement of the module.While the horizontal module is in action, the next massif is fed into the vertical module area. So, two massifs are being cut at the same time, which ensures the complex high throughput.

 



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