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Catalogue
Equipment for manufacturing of foamed concrete
.pdf 44 mb

 

Automated line 30 m3/shift (on sand)

 

 

 

1.     Cement silo
2.     Screw conveyor
3.     Weight batcher
4.     GB-0,85 Mixer
5.     Water treatment system
6.     DHD Chemical admixtures batcher
7.     Belt conveyor
 
8.     Sand hopper
9.     Vibrocribble
10. Thermal treatment chambers
11. FM-0.85 molds
12. Molds assembly area
13. Molds removal area
14. Blocks packaging
 
15. Cyclone
16. ARK Cutting system
17. Chamber with ventilation system
 
 
 
 
Automated line 30m3/shift (60m3/day&night) for manufacturing blocks of non-autoclave aerated concrete with sand as filling agent.
 
 
 
Item
Q-ty
 
1
Complex of design and technological development on non-autoclave concrete production
1
 
 
 
    - process design of the line;  
   - layout arrangements (plan of equipment placement) on customer’s areas); 
   - estimation of company’s work pattern and production plan; 
   - estimation of acceptance and storage site of raw materials and components; 
   - estimation of mixing site; 
   - equipment selection and specification; 
   - description of non-autoclave concrete products’ manufacturing techniques; 
 
 
 
 Technologist’s visit for start-up of the line, development of processing methods for products manufacturing, and also staff training.
 
 
 
 
 Development of individual process regulations of goods’ production.
 
 
 
Sector of storage, preparation and feeding of raw materials 
 
1
 Silo for cement storage, 50 tons
 (set of drawings)
 
1
 
 List of equipment:
 
 
 Filter
 
 
 Feeding pipeline
 
 
 Ladder
 
 
 Hatch
 
 
 Head guard
 
 
 Aeration system
 
 
 Collector
 
 
 Vibrator
 
 
 Cement shuttle
 
2
 Cement screw conveyor 
 (L - 6 m*, gear motor (Italy), N – 4 kW)
1
 
3
 Sand receiving hopper V-3m³ (set of drawings)
1
 
 List of equipment:
 
 
 El. Vibrator EV-320 (N-0,2 kW)
 
 
 Knife gate
 
4
 VG-1 Vibrocribble (N– 3 kW, capacity – from 1 t/hr)
1
5
 Belt conveyor for sand (L - 7m*, N – 3 kW)
1
6
 Water treatment complex (N – 27 kW)*
1
 
 List of equipment:
 
 
 Bin for storage and warming of water (V – 1,0 m3)
2
 
 Electric boiler (24 kW)
1
 
 Circulating pump
1
 
 Water boosting pump
1
 
 Float switch
1
 
 Solenoid valve
1
 
 One-way valve
1
 
 DV-1700 Electronic water gauge
1
 
 Control panel
1
 
 Frame
1
 
 Switching system
1
 
Mixing sector
 
1
 Platform (set of drawings)
1
 
2
 Electronic control system*
1
 
3
 Weigh hopper 
 (2 sections, weighing capacity range to 1000 kg)
1
 
 List of equipment:
 
 
 Strain sensors
4
 
 Disk shutter with pneumatic drive 
1
 
 El. Vibrator EV-320 (N- 0,2 kW)
1
4
 DHD-2 Chemical admixtures batcher (N- 2 kW)
1
 
 List of equipment:
 
 
 Stainless mixer 120 l
2
 
 Chemical pump
2
 
 Solenoid valve
2
 
 Switching system
1
 
 Control panel
1
5
 GB-0,85 Mixer for aerated concrete
 (N-7,5 kW, V- 0,85m3)
1
 
 
Sawing sector
 
 
 
1
 
 ARK Automated cutting set for sawing foam concrete mass both vertically and horizontally with saw bands* (N- 13 kW)
 
1
 
 
 List of equipment:
 
 
 Rail tracks, L-2,4 m
2
 
 Remote control panel
1
2
 Mould for foamed concrete filling 
  (V – 0,85 m3)
35
 
*Final cost is to be defined after engineering with reference to area
 
 
 
 
List of additional equipment and materials (to be purchased by customer)
 
#
Name
Q-ty
 
 
 Special vehicles
 
1
Forklift
1
 
 Additional equipment
 
2
Storage hydraulic carts
2
3
Household inventory and tools
 
 
 Other
 
Packaging equipment and materials
Consumption per month
(25 work days)
4
 Pallets for blocks (returnable), pcs
750
5
 Machine for polypropylene strip banding, 2 pcs
---
6
 Packaging polypropylene strip, m
11250
7
 Packaging stretch wrap, m
22500
 
Required production area space is 500-800m².
 
Ceilings height – at least 6m*
 
Indoor temperature – min +15+20°C
 
Electric power – about 50-60kW/hr
 
Water supply.
 
Number of workers – 5 pers., technologist/foreman – 1 pers.

 



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